Duo Dock Power Supply Issue (not caps) - SOLVED

TheBasement

Tinkerer
Mar 2, 2022
33
47
18
Launceston, Tasmania
youtube.com
First of all I’m way in over my head on this repair, but I’m also stubborn so I would like to see it working again.

Bought a DuoDock II with non working power supply, no volts on the output. Opened it up and replaced the problem cap that all other posts refer to, as well as a bunch of other caps I had replacements for just in case. No change, still no volts on the output.

Handily I also have a second working power supply from a DuoDock Plus which I can use to trouble shoot. My problem however is I really lack the skills to know what is going on electrically.
What I have found out so far, is the power is going through the rectifier ok, coming out as 320v DC. If I follow the positive trace down to where it goes into a large resistor on the other side of this the power is fluctuating wildly, whereas on the working PS its rock solid at 425v. The resistor value matches the one on the working PS.

I just don’t know enough to figure out what’s going on, but if someone has the time I would appreciate any help to get this repaired again.
Also full disclosure, this repair is for a video on my youtube channel.

Johann.
 

misterg33

New Tinkerer
Oct 10, 2022
37
8
8
Try googling "duo dock tick of death" -- there should be some good info out there about rebuilding the dock power supply related to this search term.
 

TheBasement

Tinkerer
Mar 2, 2022
33
47
18
Launceston, Tasmania
youtube.com
Ok, it was the Diode/Rectifier D6. Replacement available here https://www.mouser.co.uk/ProductDet...ors/BYV28-200-TAP?qs=yIvl1B2wDi7mFBLogVTbRA== (thanks Kai for providing link)

this was tricky to diagnose as there was no visual evidence of failure, and I certainly had a few questionable caps as well. If it wasn’t for the other post in this forum I probably would never have looked at it since every other post I found only suggests to replace the caps.

I’m happy I can finish my video now with a good ending!
 

techknight

Moderator
Staff member
Dec 2, 2021
78
79
18
North Carolina
Diodes are almost never visual, thats why when i run into weird power supply faults, i grab a DMM and check nearly everything