How I Fixed a Pulled 2-Pin JST Connector for Thermal Sensors on My Mac Mini (2010) and Resolved the Full-Speed Fan Issue

alex_santos

New Tinkerer
Sep 25, 2021
40
23
8

Hello vintage mac mini user:

While working on my Mac Mini (2010), I accidentally pulled the wires out of two of the three 2-pin JST connectors that lead to thermal sensors for the hard drive(s) or optical drive(s) (depending on the Mac Mini model you have). Instead of the connector properly disconnecting from the motherboard, the connector stayed fastened to the board, but the wires were accidentally pulled out of the JST housing. The JST Connector case or package remained stuck on the logic board, only the wires came loose.​

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The connector itself is fragile—the thin layer of plastic that holds the wires in place is soft and can easily break with too much force. To make things worse, both wires were black, so it wasn’t immediately clear how to reconnect them correctly. As a result, the Mac Mini’s fan started running at full speed, a common symptom of thermal sensors not working properly. I didn't know which wire went where. As you can see in the lower framed image, there are two copper pins that the wires slide into, the wires that I accidentally pulled out through a mix of carelessness, clumsiness or connector age that made the plastic too soft.

The Problem:​

When disconnecting the 2-pin JST connector, both wires came out of the plastic housing. With no color coding on the wires or any polarity markings on the motherboard, it wasn’t clear how to reconnect the wires. Although there was continuity from the motherboard to the wires, the fan continued running at full speed—a telltale sign that the thermal sensor wasn’t functioning, possibly due to an incorrect wiring connection (wrong polarity).

The Solution:​

Step 1: Trial and Error​

Since this 2-pin JST connector was powering low-voltage thermal sensors, I decided to try a simple trial-and-error method to fix the issue:

  1. I carefully reinserted the wires back into the JST connector housing (which remained attached to the logic board).
  2. After powering on the Mac Mini, I checked the fan's speed to see if the thermal sensors were working correctly.
  3. If the fan continued to run at full speed, I swapped the wire positions in the JST housing and tested again (see image below)
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Step 2: Verifying the Fix​

After a couple of attempts, the fan no longer ran at full speed, it as otherwise always starting up correctly with a chime and flashing question mark (two new SSDs in place). This indicated that the thermal sensor was functioning properly, with correct wire placement and polarity.

Conclusion:​

If you face the same issue with a 2-pin JST connector and find the fan running at full speed, don’t panic. A trial-and-error method can help you find the correct polarity for the wires, as long as the component is low power (like a thermal sensor). This approach solved my problem and restored normal fan operation in my Mac Mini.

Always be careful when handling delicate connectors like these, especially in older machines, to avoid accidental disconnections.

Cheers!
 

alex_santos

New Tinkerer
Sep 25, 2021
40
23
8
In the image, I’ve marked the two pulled wires in red and green. Yellow indicates the barely visible "wall" of plastic that remains in place, which prevents the two exposed tips of the wire from shorting. It’s important to check for the lack of continuity between the two wires to ensure a short circuit is not possible. I will add some Kapton tape on top of the connectors before zipping up the machine.

Also, if you run into this problem as described in these two messages be sure to not have the machine connected, to screw down the fan with one screw to prevent a short circuit while powered on.
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Last edited:

vwty

New Tinkerer
Oct 28, 2024
1
0
1
dude are you me? I too am working on mac mini 2010 and mine did the same exact thing.. i was like that sucks and kept moving forward and figure out how to fix it when i put put it back together. Well i kept going and i got to the Heat Sink because i was going to change the thermal paste on the CPU.. Yup you guessed it the whole socket came off the PCB. The pads on the board don't look damaged so I'm hoping i can resolder the socket back on.

i then found the pdf you showed in you post with the apple service manual. there is no real mention about the heatsink thermal sensor. everything mentioned IR for disc and HDD.. I'm looking for the socket and where I can buy one just in case. did you happen to find any of that info? I've looked and looked to no avail. worst case scenario I will just solder the wires to the pads