MacSE analog board issue – squished video, flyback overheating

CamInTosh

New Tinkerer
Sep 20, 2025
1
0
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Hi everyone, lot of info I'll try to break down. This is a new acquisition I've had for about a month now.

Current Problem
  • Screen shows lightning/static, then suddenly compresses and darkens (“squish”) – see video and photos.
  • Now: no picture, burning smell around flyback.

Hardware
  • PSU: Astec AA13800
  • Analog Board: 820-0206-B (630-0147-C)
  • Flyback: 157-0042A
  • Logic Board: 820-0176-B

History / Timeline
1. Initial work
  • Reflowed analog board connectors (per Adrian Black - but I'm reading the reflow tequnique may not be the most effective).
  • Replaced logic board battery with CR2032.
  • No obvious signs of corrosion / broken traces on analog board, logic board, or PSU
  • Mac booted, showed 1 MB RAM (correct), then I shut down awaiting keyboard/mouse and memory upgrade.
  • Ordered 4 × 1 MB / 80 ns RAM from Apple Rescue of Denver.

2. Upgrade
  • Installed 4 MB upgrade, clipped R35.
  • Booted fine, via BlueSCSI, reported 4 MB, ran programs successfully.

3. Failure
  • The next or second boot: static/lighting effect -> squished/dark screen (see video/pic).
  • Attempted PSU reflow (per Larry Pina: T1, T2, L7, D4, Q2, Q3). Some joints wouldn’t cooperate, but otherwise "looked" okay.
  • No discoloration near T2.
  • Result: still squished/dark display.

4. Troubleshooting
  • Mac still chimes, mouse works.
  • Measured voltages at HDD connector: +5.05 V, +11.94 V (under load).
  • Reverted back to 1 MB RAM (re-soldered R35). Thought maybe extra RAM triggered video issue.
  • Same problem, though the squished image looked a bit clearer on 1 MB.
  • Left Mac running briefly to get my phone -> came back to hot burning smell and an auto-reboot (I heard the chime).
  • Flyback cage extremely hot, electronics burning smell in the air, air around flyback was hot.
Next Steps / Questions
  • Suspect failed flyback (157-0042A) maybe?
  • None of the caps on the analog board appear damaged or bulged.
  • I'm willing to desolder/resolder/test/replace parts as needed. I just didn't want to shotgun every component blindly without asking for advice!

Thank you!
-cam


after lightning.jpeg
after psu reflow.jpeg