Color Classic Flyback Replacement from LC5xx

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Garrett

Tinkerer
Oct 31, 2021
152
145
43
South Carolina
Yesterday I decided to open up a Color Classic I’ve had on the bench for a while. My Post-It note said that the analog board was inside, but the caps were removed… cool! I opened it up and got to replacing them. Strangely, I noticed some flux residue and fresh solder on the leads of the flyback (part 157-0146). Strange, not something I remember doing.

After the recap, I was delighted to have a crisp display with near-perfect geometry. But wait, was that a click I just heard? Oh yeah. Now I know what someone was trying to do with the reflow.

A few years back I bought a couple of spare analog boards for the 5xx series all-in-ones, and still hadn’t done anything with them. Decided to take the plunge and remove a flyback from that analog board (Part 157-0149) and solder it to the recapped CC analog board. Went in just fine, although the lead is much longer and the flyback is slightly taller than the stock part.

Upon doing a smoke test, I found that the picture was extremely dim, and the image size was reduced maybe 25%. Adjusting the pots got me a little closer to the correct image size, but obviously that’s not the right way to go about things. I don’t really understand how flybacks work. My thinking was that a flyback from a larger trinitron should have no problem with a smaller trinitron, but it seems I’m mistaken.

Just wanted to share these results in case anyone has thought of a similar thing but been afraid to try it. It works, kind of. Now you know.
 

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DatMac

New Tinkerer
Aug 23, 2023
4
1
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How is it since you did this? is it still working good? I have my CCII i recapped but it likes to arch and loose HV every now and then so I think the flyback is going. It did it before the recap and still doing it now. Im not sure if its also related to the pots because that is possible and seen it happen to other crts ive repaired. I have a lc575 board here that I can do the flyback swap with so its why I want to know if its worth while or just hunt for another cc flyback.
 

Garrett

Tinkerer
Oct 31, 2021
152
145
43
South Carolina
I couldn’t live with the improper size and removed the 575 flyback right after I tested it. Based on what you’ve said, it does sound like your flyback is going out. Unfortunately a replacement would have to come from another Color Classic analog board.
 

DatMac

New Tinkerer
Aug 23, 2023
4
1
3
Was yours doing the same as mines? Mines would make a pop sound and the image would collapse and come right back after a split second then other times it would get bright and image would shake alittle for a bit then go back to normal about 20-30 seconds later or sometimes after power cycle. This is with also a almost brand new tube i swapped in with no dirt or anything around the HV wire and crt.