Happy Friday, tinkerers!
Not a huge update, but I did remodel my CRT after a lot of trial and error. The final (I hope) test print is going now. I'm learning Volumetric CAD is a rough way to do this, but I can't use meshes or I lose the ability to design the rest of it in CAD....
I haven't gone full Twiggy Mac yet, but the proportions of V2 are looking aesthetically a bit better. Bigger chin and deeper drafts definitely help hide some length. Without sacrificing the screen to front ratio or trying to source a super rare 7 inch CRT, I don't think it will be possible to fix it being longer than it is tall. Primarily, it should look like a Mac from the front, so frontal area takes precedent to length, in my opinion.
This one has the proper "flanges" on the front case to retain the gap but keep it light proof:
It clips my board right now, so I have to either widen the whole design and adjust the bezel around the screen (one of the trickiest parts, tbh) or shave down my PCB.
I also opened my other 5 inch TV to see if the implosion band mounts are the same as this one. They aren't so that theory is out. The actual screw holes may be in the same place, but I can't tell with just one. The curvature of the tubes should be close to the same though, so I will probably publish this as a shell so people can add components to the inside to fit their TV.
I might also play with putting the analog board on the side like in a real Mac, if it's feasible. I need to model more components into Fusion 360 to ensure my board fits. Since I plan on rewiring some pots, the power switch, and some other stuff, I could also extend the wires from the board to allow it to go sideways. We'll see. I should really at least get Mini vMac working on my pi first.
I also calibrated the CRT as best I could yesterday. Cracked as much glue off as I could; squared the deflector with the glass, and even added some magnets to bend the image in a corner that was wonky. That was scary as hell, to be honest. I just put some double sided tape down and then turned it on, placing the magnets by had when I had the best image geometry. It was scary because you can feel the deflectors as they vibrate the magnets. I have no idea how you are supposed to do this without the device on, and while I hate working next to the live high voltage like that, I assume it's theoretically as safe as my hands are steady. But I don't know how others do it. I also just put kapton tape over the magnets because I am afraid any superglue or hot glue with demagnify the neodymium.
I also ran into a small issue where, during calibration, I used a DVD player with RCA out to get an image. I played an Empire Strikes Back DVD and periodically a dozen or so lines would appear in the upper left corner. This only occurred while watching the movie, not at all during a menu. I need to test it with something else because I suspect it may be a sort of DRM that is showing up on the B&W TV that may be invisible for a color NTSC signal, but I'm not sure yet.
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Trash80toG4 let me know if you'd like this new 5 inch CRT model to flesh out the "Tiny Twiggy" design. It's still not perfect, but it's quite a bit closer.
If the next test print is still too far off, I'm going to try heating the "frame" and just pressing the glass tube into it to get the perfect radii/seal.
I think I'm torturing myself refining this because it's just so goddamn cute.